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The double-deep pallet racking system offers a higher storage density than selective racking, making double-deep racking the ideal solution for storing slightly larger quantities of the same SKU. This warehouse-racking solution is suitable for a wide range of product types, including food, beverage, hardware and products (among others), making it the choice of companies operating in a variety of industries.
Double-deep racking is typically applied with specially designed double-deep forklifts equipped with pantographs to reach the rear pallets. The double deep pallet racking requires the operator to remove the front pallet before accessing the rear pallet, making it more suitable for storing large quantities of the same items.
| Advantages of double deep pallet rack | Medium to low storage system |
| Floor level is not critical (front loaded) | |
| Disadvantages of double deep pallet rack | Loss of storage locations as only same SKU can be stored in front storage positions |
| Recommended storage loss allowance 15-20% | |
| LIFO inventory management | |
| Limited storage height (10m) | |
| Special trucks required | |
| Poor visibility of rear upper storage levels | |
| Reduced through-put rates when compared with Reach Trucks |
Specification of Double Deep Pallet Rack Truck:
| Aisle Width | Storage Area | Operating Aisle Area | Through-put Rate | Lift Height |
| 3.0 to 3.5m (medium width) | 55% | 45% | 12-18pph | up to 9.5m |
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